March 28, 1998

Basic construction is complete!  The plane is rolled out into the sunshine for the first time!!!

This is an exciting time in the project.  It's starting to feel like I'm nearly done.  With any luck it will fly by June.

Finish

I using 1/2 oz glass cloth with epoxy resin thinned 20% or so with denatured alcohol. The thinned resin goes on like water and soaks in -- no sanding required. I apply a coat of 'slurried' primer over this, primer mixed with microballoons. This mostly fills the weave of the cloth. Over that I use automotive primer from a spray can.

This finish is time consuming, but you end up with a hard, durable finish that will never wrinkle, sag or peel. I can leave the plane in direct sunlight on the hottest day without worry. Dings and minor damage can be repaired and repainted and the plane looks like new -- without recovering the whole thing. It's worth the extra time in my opinion.
 
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